Now I have seen that the GC mobo can be slimmed to around 4"x4" which is pretty small, a Sega Game Gear is 4" across the middle so a small or "smallish" GCP should be quite viable. I have studied all the GCPs on the forum and just have to say well done to all that have built/helped build one.
3D Mockup

Before I even start though I have some questions.
1. Should I run the GCp from AA batteries? (rechargable of course). 6 AA cells will get me 9v and at 2500mah per cell that's quite a capacity too no?
2. To run a screen and the GC from 9v should I use a custom regulator or a Rev C board?
3. The Panasonic Q had a different disk drive mechanism. Is it any slimmer than the GC's?. Has anyone done any testing?
4. can anyone suggest a good heatsink solution? Do I saw the fins from the stock heatsink or has anyone else found a better solution?
My first objective is to slim the GC and screen down as much as possible. After that I will model each component so I can find the best and smallest way to fit them together.
Will be after Christmas when I post my next update. Stay tuned.
01/05/2011
My progress
Things I have bought:
1. 2 cubes (for when I fry the first one)
2. A few pads (ended up with 7)
3. Tact switches http://www.maplin.co.uk/Module.aspx?ModuleNo=4196
4. A small switch http://www.maplin.co.uk/Module.aspx?ModuleNo=2476
5. A tiny potentiometer http://www.maplin.co.uk/Module.aspx?ModuleNo=6499
6. A box (Yes I have abandoned the shape at the top ^^ - I will explain soon) http://www.maplin.co.uk/Module.aspx?ModuleNo=1689
7. tiny white strip LEDs http://www.maplin.co.uk/Module.aspx?ModuleNo=218015
8. ps1 screen
9. wii classic controller
10. tools
Ok, so 'Im frankencasing this one. My original intention was to vac form a case but decided against this in the end. I did create another design >>
http://www.youtube.com/watch?v=DRJbap9SGR4
<<. but after creating the case I changed my mind as I felt it was to large.
I will upload photos asap.
Stay tuned - this GCP will be sleeeeeeek.
01/08/2011
The last few days I have been working on the controls, I want to use the a,b,x,y buttons and the analog sticks from a wii classic controller in my GCP, sounds easy in concept but everything went wrong. Firstly the pots from the gamecube controller and the wii controller were different sizes, both in value and actual size. so I swapped the wii analog pots for the gamecube controller analog pots, I had to carefully trim the pots with my "clarke rotary tool system" (I know I need a dremel). And then I used epoxy to stick them to the analog stick base. Problems arose when I managed to tear up some traces on the controller board, I managed to fix this with a little time. Then when I came to do the same with the c stick I managed to epoxy the inside of one of the pots, I didn't realise this and thought I had a bad connection or a short, spent hours on this shouting obscenities like "why the #?*%ing !@%$ is my Y axis not working! IT SHOULD BE #@!?ING WORKING", and words to similar effect. I ended up taking the whole thing back apart = [. Never mind.
Next step is to draw up a wiring diagram for the Gamecube itself. I will let you all know how that goes.
cheers.
01/11/2011
OK so I have finished one part of the wiring guide. 80% of this information has been pulled from many different sources.
The batteries I will use are 4 of these... http://www.batteryspace.com/polymerli-i ... AID=314743" onclick="window.open(this.href);return false;
with this pcb as seen in diagram... http://www.batteryspace.com/pcbfor148vl ... AID=314743" onclick="window.open(this.href);return false;
and this charger... http://www.batteryspace.com/smartcharge ... AID=314743" onclick="window.open(this.href);return false;
FULL SIZE IMAGE

Gamecube portable wiring guide, with memory card slot disk drive, power, sound, and video relocation.

The next part of the wiring guide will include wiring the screen.
Once again I will try and upload pictures as soon as possible.
01/12/2011
Today I wired the Gamecube up as per my diagram and it worked fine before trimming, after trimming however all I got was fan and led working >= (. so its now time to crack open my third Gamecube.
UPDATE: Started wiring the video and sound signal outputs on the mobo, but I soon ran into a problem... I knocked a surface mount resistor of the board. For those who don't know what they look like, it's one of these...
Yup that's right... it's tiny.
Good news though, after 3 hours, 4 cups of coffee and a few tears shed I managed to somehow solder it back on. And, after a short but highly eccentric victory dance I epoxied the the devil out of it.
Now its time for bed.
01/19/2011
I wired the power up and relocated the 3.43v line, I didn't trim anything apart from the corner where the 3.43v line would usually go. I relocated the sound trace as well.
Then I turned on the Gamecube... Nothing, just the LED solemnly illuminating the pits of despair.
It turns out my diagram was wrong! (I have updated it now so it is correct). I didn't have any power going to the 3.43v section of the board. With help from Tchay I managed to fix this problem and now it works again.
PICTURE TIME!
My camera is unfixable, I need a new one. So I decided to use my Playstation eye as a webcam then use a stop motion program to produce some small, grainy and watermarked images. But hey, it's the thought that counts.
Blurry mobos!

Close up.

Front.

Back.

Side.

Top. (Bargain Hunt makes for unbeatable daytime TV)

Angle.

As you can see, my case is deep but quite small in general. It is really comfortable to hold.
Cool things the Gamecuboid will do/be/have...
1. One port for power input! no need to carry two bricks around, just one 18v dc adapter.
2. Two wireless Wavebird controller adapters INSIDE, allowing two players to play without wires.
3. Small "switchoffable" rumble motor.
4. Internal USB memory card allowing the Gamecuboid to be attached to a PC and transfer game saves.
5. two 3.5mm jack outputs, one for AV so it can be attached to a TV, and one for headphones which will automatically break sound to the internal speakers when headphones are attached.
6. Erm... oh yeah the disk drive will be internal and have a lid which will lie flush with the back of the GCB.
7. It will be glossy Wii white.
Comments welcome.
01/27/2011
Ok, so I haven't posted in a while, this is down to DC universe being highly Addictive! I have a day off work tomorrow, I intend to trim the rest of the mobo and maybe work on the screen and button placement. Will let you all know how I get on.
02/05/2011
So these past few days I have just been working on where the buttons/anolog sticks will go, I got a new camera also so I can upload pictures and videos now.
Box of stuff

Wii analog sticks with Gamecube pots attached

Relocation wires

LED Strip

Disk cover lid

Front angle

Side angle

VIDEO
Ok, so the mega blocks halo image behind the screen cover is just to get an idea of what it will look like.
vv LINK TO VIDEO vv
http://www.youtube.com/watch?v=Xt0hCHpb1bg
I am also considering having a wii drive instead of the gamecube drive, this will free up space so long as I can slim the wii drive down. After all it only needs to accept 8cm disks, either this or wait until someone figures out how to get the sundriver working.
Please post a comment so I don't have to keep bumping, I am trying to keep this as one long post so that its easier to follow and read.
02/23/2011
So it has been a while since I updated, I have just been working on the case since I last posted so here is a link to the video of the case so far...
http://www.youtube.com/watch?v=eCy61tzlAvk









