Bacteria's N64/GBA combined portable - Nintendo 64 Advance

Includes but not limited to: SNES, Genesis, Sega CD, PlayStation 1, Nintendo 64, Dreamcast, Game Gear and I guess the Virtual Boy.

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bacteria
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Post by bacteria »

This illustration will need a little imagination to visualize.

If you were looking at the system from the front to the back, this is where I plan to put the system controls: the main on/off power button by the right shoulder button, the group of four switches to select between N64 and GBA near the left shoulder button, the PSone volume and contrast controls on the right (easier access to volume buttons as they are likely to be needed more often), mains power input in the middle and the button to select (if needed) a different N64 memory slot. At the base is the fan exhaust; it is actually about 75mm long but to make it sit better I will only expose 60mm of it to the outside for air to exhaust. The two strips on the left and right (top) will be the top part of the shoulder button areas.

All will be clearer as I make it. As I said before, there is a lot more work left on this project, although at least now the end is in sight.

On both the front and rear parts, I will need to extend the wood as it needs to be higher; this means reinforcing and some filler!

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bacteria
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Post by bacteria »

Cut out the cart slot hole in top piece.

I decided to have the on/off and set of N64/GBA switches under the cart slot, in the spare space on the previous pic, for two reasons - 1) The wood would have become weak 2) Prettier to be hidden.

Decided to mount the speaker grills.

I have a few sets of these cheap speaker sets (different types; all have the same speaker cones inside), one from a charity shop (in pic below), one from a cheap shop and a couple more from car boot sales.

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Whatever they look like, open a pair and use the speaker cones. I am using the ones in the pic because they have nice metal speaker grills, I only need to use scissors and trim them to size and spray paint them.

I then mounted them in the case front and used small amounts of hot glue around most of the grill to seal it to the case nice and flat. When I am ready to, all I need to do is hot glue the speaker cones in place.

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I didn't need to get the edges of the cart cutout perfect, after all I need to mould and shape some filler between the wood and the mounting board from the console construction.

It would have been nicer to have got the grills to be flush with the top of the case, but it isn't possible to do this when the painted surface is not on the surface (under the plastic); I can't make the grill perfectly the size of the hole, it would look naff; so the only option I had was to mount it under the perspex sheet; although it looks nice enough there.
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bacteria
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Post by bacteria »

I probably won't have any more updates today, tired after last night's shift working.

I finished the edges and sanded them smooth and flat.

I have covered the perspex with electrical tape, only showing about 1/2mm of where the wood meets the perspex. The idea is that I can fill in the gaps (if any) with the fine crack polyfiller, then paint it. I don't want to put paint on top of the perspex; the 1/2mm is just enough to fill in cracks. I only need to do the edges at this stage.

I am using electrical tape because it will be easy to remove from the perspex sheet.

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Put on the polyfiller, in a thin layer, pressing into the gaps.

Tomorrow I will give it a light sand and see if it needs any further filling and sanding.

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Kyo
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Post by Kyo »

Why don't you just keep the natural wood color (well, paint some sort of protection on it) I think it goes great with the grey, and gives the whole thing a very unique and nice look.

But that's just my opinion.
bacteria
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Post by bacteria »

It's actually off-white, my camera isn't brilliant!

The contrast between wood and plastic is not ideal, it looks like it is at the moment, which is why I need to get a finish approaching that of the plastic for continuity - hence the painting and the acetate (to follow). This will make it look much more uniform, and the contrast in shades will look better too.
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bacteria
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Post by bacteria »

Small update, I won't have as much time over the next days as I thought, but I will have a bit of time here and there.

* Filled in the areas with the polyfiller and gave it a good sanding.
* Removed the red electrical (plastic) tape, relaid more at about 2mm from the edges for the paint to cover.
* Put on four coats so far of the paint with an artist brush, making it as smooth as possible. The colour of the paint is very subtly different from the spray painted perspex, nice.

Next step will be to give surface a couple of thin coats of varnish, then remove the electrical tape. Hopefully it looks nice and consistant. When this is done, I will post a few pics.

After that, I can continue working on the case middles (extensions), and the holes as required. I then need to fill in those gaps, paint, sand, varnish.
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dudex77
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Post by dudex77 »

I think it would have been better if you had left the wood how it was but meh, whatever floats your boat.
Kurt_ wrote: I would use tact switches but I want the mushy feel. Mushy = God. (I typed that correctly).
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bacteria
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Post by bacteria »

The reasons are that is better painted are:


1) The woodgrain is all over the place on pine, and some is a bit darker on the corners than the rest.

2) It is very hard to get a perfectly smooth surface without some areas being more matt than others unless you use a hard wood, which is also harder to work with, unless you have specialist tools, which I don't have.

c_mon seems to have excellent skills with his woodworking; mine are more limited.

3) Joining pieces together and having to angle them to be in line with the adjacent piece is not easy to get right. A couple of the straight edges didn't join 100% perfectly, as it was it would look imperfect - easily rectified with the polyfiller and concealed with the paint. I could have make the two offending pieces again, but I didn't need to.

4) In most places the join between the wood and plastic was seamless; in others there is about a 1/4mm gap, again, polyfiller sorts this out.

5) Pine against plastic looks home-made. The finish I am after is as professional as I can make it, the only way is to make the whole thing look seamless. I don't have vaccum forming equipment or plastic for it, so I am making it this way to make it look (hopefully) as good as if it had been, all be it different as the top of the case is painted under the plastic instead of on top.


I have just applied the first varnish coat, it needs another one later. The paint, as you may have noticed, is described as "10x diamond technology tougher" and the matt varnish is described as extra tough - it is certainly resistant to daily use on the cabinets I make a year+ ago; tough stuff.

I understand dudex77 why you would have preferred the wood left as it was, but I think you will be very impressed when I take the pics of the case top when the two varnish coats are on and dried and the electrical tape is removed; and therefore see why I decided to do the process I have done. :wink:

minkster - You may have noticed I have adopted the name you suggested; unless anyone comes in with a better name for the project! 8)
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dudex77
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Post by dudex77 »

bacteria wrote:I understand dudex77 why you would have preferred the wood left as it was, but I think you will be very impressed when I take the pics of the case top when the two varnish coats are on and dried and the electrical tape is removed; and therefore see why I decided to do the process I have done. :wink:
I'm ging to be impressed no matter what is done at this point. Even with all your'e good reasoning, imperfections don't make to much of a difference with me and I personally just don't like the look of painted wood which is just me as far as I know. Either way it'll be awesome and I bet you're next picture will make me think differently.
Kurt_ wrote: I would use tact switches but I want the mushy feel. Mushy = God. (I typed that correctly).
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bacteria
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Post by bacteria »

dudex77 - Many thanks for your continued kind comments, appreciated. Comments like these, and from other members, give me a buzz and make my work worthwhile.

I am taking so much pleasure in making this project that I want the end result to be something to be proud of, which is why I am being a perfectionist on the case.

Measuring up everything, it will all fit in nicely, with fairly minimal clearance in some places, but never the less, enough clearance. For example, I have about a 1mm clearance between the rightmost part of the joystick and the PSone mobo - can't get it closer than that!!

Just putting on coat two of the varnish; will take overnight to get a nice dry strong surface. Depending on what time I get back from work tomorrow, I should be able to post pics of the case.

What I can say at the moment, having just inspected the sides very closely, is that the surface is almost perfectly smooth, it looks really nice! Image
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DK
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Post by DK »

I vote THE 64BOY Coming soon to a store near you :wink:
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dudex77
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Post by dudex77 »

Just curious, but what tye of work do you do? Is it anything to do with design or electronics at all?
Kurt_ wrote: I would use tact switches but I want the mushy feel. Mushy = God. (I typed that correctly).
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bacteria
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Post by bacteria »

DK wrote:I vote THE 64BOY Coming soon to a store near you :wink:
DK - Catchy, but "Nintendo 64 Advance" is still favourite at the moment as it covers both systems. "64BOY" sounds like an old man, young at heart!

dudex77 - My job is absolutely nothing to do with design or electronics. My electronics is self taught from research, logic and experimentation (my electronics knowledge is fairly basic, but I know what I need to know). I have a flair for design and creativity and have a practical and methodical mind.

As for my job; I am a Detention Officer for the Police. I look after the welfare and assist in the Rights of detained people in Custody, especially in regards to the Police and Criminal Evidence Act 1984 (PACE). I look after people held under arrest, charged for Court and held for recall to Prison. I am a civilian (staff worker), not an Officer; and work alongside a Police Custody Sergeant. It is a very responsible job.
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CronoTriggerfan
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Post by CronoTriggerfan »

bacteria wrote:
DK wrote:I vote THE 64BOY Coming soon to a store near you :wink:
DK - Catchy, but "Nintendo 64 Advance" is still favourite at the moment as it covers both systems. "64BOY" sounds like an old man, young at heart!

As for my job; I am a Detention Officer for the Police. I look after the welfare and assist in the Rights of detained people in Custody, especially in regards to the Police and Criminal Evidence Act 1984 (PACE). I look after people held under arrest, charged for Court and held for recall to Prison. I am a civilian (staff worker), not an Officer; and work alongside a Police Custody Sergeant. It is a very responsible job.
Well, then wouldn't 64BOY apply to you perfectly? :lol:

Just kidding, man. But you work in law enforcement, eh? That's awesome, and thank you for your service!

CTFan
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bacteria
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Post by bacteria »

CronoTriggerfan wrote:Well, then wouldn't 64BOY apply to you perfectly? :lol:
Meow, give him a bowl of milk! Pink handbags at dawn! ah-ha!
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