Making good progress on attaching the rumble pack. Still have several wires to hook up, taking it easy! Had a loose wire (1) which stopped the memory pack working (error again), found the rogue wire and re-soldered it back. I made my construction fairly easy to repair if needed, looks a mess, but isn't!
A couple of good points worth mentioning:
1) I thought it would be good to substitute proper electrical wire for thin wire for the power and negative wires. Bad move. The voltage was fine, but the system didn't boot reliably; must be too much resistance (?). A fair bit of headscratching and I realised my error. No problem using thin IDE cable strands for data, but not power! (logical when I realised my error). Anyway, system works fine now, boots up first time every time again. This was nothing to do with the car adapter after all, but everything to do with the wires I had been using. In fact, using my multimeter, I discovered that not using the memory pack gives 7.28v to the main line and 2.79v to the system and controller; using the memory pack 7.26v to the main line and 2.76v to the rest of the system; still within safety margin (as the system works fine!).
2) Back on the subject of IDE cable; I realised that relocating the cart ages ago with the thicker IDE cable wasn't great as it made the overall thickness of all the strands of cable a bit thick. Now the cart will be mounted at the rear of the N64 mobo, I decided it better to do the cart relocation again.
3) It is better to solder the power wires and the video lines to the front of the N64 mobo and not the back; I want to keep the rear clear.
4) The blank screen with the pic of the controller with a question mark I referred to - is from the Fifa 64 game cart itself, as it won't proceed unless a controller is connected. I am using the Fifa cart as it immediately tells you if the memory pack is working or not, rather than having to wait for the intro to run. Handy!
With all this in mind, I decided to use my "backup" N64 mobo. Nothing wrong with the old one, but hay!
All these things are a learning curve. I am learning things quickly and modifying things as I am going along. Recording my blips as I go along is great because when I finish the project, I can not only give a "how to" guide but comments on what to be careful of, and troubleshooting issues.
On my previous N64, if you remember, I dremeled off the video out cable as I felt a bit cautious about pulling it off - with this new mobo I just pulled it off and it released itself from the mobo fine. I also dremeled off the power-in plug on the top left of the pic, as I had done before with the controller ports. Original heatsinks removed from mobo.
Basically,
you could get the N64 to the state as below in the pic in less than an hour from scratch, as long as you have a Nintendo screwdriver for the case, and a sidecutting diamond edged dremel bit; plus a few minutes to prepare the PSone screen, and a good 3-5 hours for the controller I am working on at the moment.
Anyway, pic below has the heatsinks placed, the wires soldered onto the pins (by the cart). Easy to work out which cable goes where, desoldered one wire from the old mobo, remembered the pin it connected to and hooked it up to its corresponding pin on the top of the mobo. Keeps things tidier having the connections at the top of the board, and also makes it far easier if you want to test voltages whilst the system is running.
It all works fine.
Progress on the controller:
Top view. The connections to the tact switches from the button contacts will be done once the rumble is finished.
Bottom view. The silver part on the top left is the watch battery pack. Only have a few more wires to go - the wires from the top row of the memory pack need to clone to the same connections on the rumble pack (as I have done so for the bottom section). Looks ugly and cluttered, but it is not too high and its width is fine; so as far as I am concerned it is perfect!
I am taking special care of this part as it is the "weakest" part of this mod as it has required so much rewiring and modding. The plug on the rumble pack (on right side) will be removed and wires will be soldered - these are the wires to the motor to make the rumble. The white part above it is most dead mobo, but no point in making it smaller. I only need to solder the positive and negative terminals to their points, and to the switch, and ready to go!
I am using the same power (my 2.76v) wire to drive the memory card connector, or rumble pack; and also of course for the rumble motor too.
It works so far.
BTW - On the pic, the black wires with the white paper tab - just the connections for the "Z" button; and the red, orange, black and brown wires are for the joystick.